3d printing Archives

Every Day is Earth Day with Additive Manufacturing

As we celebrate Earth Day 2025, it’s important to remember that the spirit of Earth Day isn’t confined to just one day each year. Every day can — and should — be Earth Day. The choices we make, the actions we take, and the technologies we support all contribute to the long-term health of our planet. In fact, the small, consistent steps we take every day are just as important as those big moments of awareness and action.

This year, the theme of Earth Day is “Our Power, Our Planet”, but the truth is, we don’t have to wait a year to make a difference. Whether it’s in our personal lives, within our communities, or in the industries that drive our economies, sustainability is a daily responsibility, and one we all have the power to take on. One industry in particular that drives sustainability forward in our consumerist world is the additive manufacturing industry.

Why Every Day Matters: Sustainability as a Constant Commitment

Traditional manufacturing often involves cutting, drilling, and shaping raw materials, resulting in significant waste. In fact, according to Business Waste, approximately 9.2 billion tons of industrial waste are generated worldwide every year. (Yes, billion!) However, unlike typical manufacturing, 3D printing is an additive process, meaning that it builds objects layer by layer, using only the material necessary for the product. This method helps manufacturers eliminate overproduction and greatly reduce the environmental impact of their production. This means that every single print job made through additive manufacturing is an intentional step toward reducing material waste, making it a sustainable choice every day.

The process of 3D printing also directly contributes to energy conservation. Unlike traditional manufacturing, which relies on massive factories and energy-intensive machinery, 3D printing operates with significantly less energy consumption. The printer uses only the energy needed to create the object, making it more efficient and reducing the strain on energy resources. For context, traditional manufacturing uses an estimated 18.2 billion gallons of water per day. This reduction in energy consumption happens daily, meaning that every day, additive manufacturing helps lower our collective environmental footprint.

Localized Production: Reducing Carbon Emissions Every Day

In traditional manufacturing, products often travel long distances from factories to consumers, contributing to a significant amount of carbon emissions. This is especially true for global supply chains, where goods are shipped across countries and continents. Additive manufacturing, however, allows for localized production, meaning products can be made closer to their final destination, often on-demand.

By producing items near their point of use, 3D printing reduces the need for long-distance shipping, cutting down on transportation-related emissions. This reduction in carbon footprint is a daily contribution to sustainability. When products are made locally, they can be produced without the large, wasteful transportation footprint associated with traditional manufacturing, which makes every print job a small but impactful action toward a greener future.

Recycling and Repurposing: A Closed-Loop System for Sustainability

One of the most exciting features of additive manufacturing is its ability to recycle and repurpose materials. In traditional manufacturing, errors and excess materials often go to waste. However, with 3D printing, mistakes or leftover materials can be recycled and reused for future prints, keeping resources in circulation and reducing waste. This ongoing, closed-loop system ensures that materials are used efficiently and reduces the demand for new resources.

At ABCorp 3D, for example, we use sustainable materials like PA11, a nylon derived from vegetable castor oil, which has a 70% recycled content. We also use PA12, with an 80% recycling rate. By recycling unused materials back into the production process, we’re reducing waste every time we print a part. This is a perfect example of how 3D printing is not just a green solution on Earth Day, but a daily practice that reduces material consumption and contributes to a circular economy.

Everyday Innovation in Healthcare: Sustainable Solutions for Life

Sustainability isn’t limited to just consumer products. Additive manufacturing is also transforming the healthcare industry by enabling the production of custom medical devices like prosthetics and implants. These products can be made on-demand and tailored to individual patients, reducing the need for mass production and minimizing waste.

At ABCorp 3D, we create FDA-approved prosthetics and medical devices using 3D printing. By leveraging this technology, we not only provide personalized solutions but also contribute to a more sustainable healthcare system. The ability to produce these items on-demand, without the need for excessive inventory or large manufacturing facilities, means that healthcare is benefiting from the environmental advantages of additive manufacturing every day. Through 3D printing, the healthcare industry is becoming more sustainable, ensuring that patients get the care they need while minimizing environmental impact.

The Bigger Picture: How Additive Manufacturing Supports a Greener Future

Every time a product is made using 3D printing, we’re taking another step toward a more sustainable future. From reducing waste and energy use to enabling localized production and creating closed-loop recycling systems, additive manufacturing is making a measurable difference. It’s not just a technology for Earth Day; it’s a technology that makes sustainability possible every single day.

By embracing additive manufacturing, industries can streamline their processes, reduce their carbon footprints, and contribute to a more sustainable future. Whether it’s making consumer goods, medical devices, or industrial parts, 3D printing offers an ongoing solution to the challenges of resource depletion and environmental impact. And because it’s an evolving and adaptive technology, its potential to drive sustainability will only continue to grow.

As we celebrate Earth Day 2025, let’s remember that sustainability isn’t a one-time event; it’s a daily commitment, and additive manufacturing is helping industries and businesses like ABCorp make that commitment easier by enabling greener, more efficient production. We hope you will join us in supporting and embracing technologies like 3D printing that allow us to make every day Earth Day.

How Additive Manufacturing is Changing the Medical Industry

The future of healthcare is no longer just about treating illnesses; it’s about transforming the way we approach treatment, healing, and recovery. And at the forefront of this transformation is additive manufacturing, or 3D printing, leading the way with innovative solutions.

In fact, 3D printing is transforming the way we think about medicine entirely — speeding up production, reducing costs, and providing solutions that are uniquely customized for patients. With 3D printing, the boundaries of possibility are expanding faster than ever. From personalized prosthetics to complex surgical tools to the potential for printing organs, the possibilities of 3D printing in medicine are vast. ABCorp 3D is proud to play a role in this transformation, providing cutting-edge solutions like custom-fit helmets, prostheses, and much more.

In this blog, we explore how additive manufacturing is reshaping the medical field and how ABCorp 3D’s offerings are helping to lead the way.

Custom Implants and Prosthetics: Tailored for the Patient

Imagine a world where no two prosthetics are the same, each one uniquely crafted to fit the patient’s anatomy. Thanks to 3D printing, this is now a reality. What once took months to develop can now be completed in just a fraction of the time. Custom prosthetics, such as limb replacements and meniscus implants, can be designed to fit the patient perfectly, enhancing both function and comfort — two crucial characteristics of a prosthetic.

In addition to prosthetics, custom-fit helmets are available, providing the highest level of comfort and protection for patients, whether for post-surgery recovery or other medical needs. The precision in our designs not only enhances comfort but also accelerates recovery and leads to better outcomes for the patients we service. With devices and implants tailored specifically to each individual, patients can feel confident knowing that their product is designed for their unique body, improving quality of their life, and reducing the risk of complications, not to mention granting them the confidence they deserve. At ABCorp 3D, we specialize in creating these personalized solutions to support patient well-being.

Faster Turnarounds, Lower Costs

In the world of healthcare, time is of the essence, meaning the manufacturing process of 3D printed designs must be fast-paced. Waiting weeks for a critical medical device is often not an option; 3D printing speeds up the process, allowing us to deliver solutions on-demand. With the ability to produce high-quality medical devices and implants quickly, healthcare providers can provide immediate relief to patients.

However, this isn’t just about speed — it’s also about cost-effectiveness. Traditional manufacturing methods can be extremely costly, often requiring large inventories and long production times. But with additive manufacturing, we’re able to reduce the need for excess inventory, cut down on production time, and pass on those savings to healthcare providers and patients. Whether it’s custom prostheses or protective helmets, 3D printing makes high-quality healthcare solutions more affordable and accessible.

Bioprinting: The Future of Personalized Medicine

Looking further into the future of healthcare, 3D bioprinting offers the promise of creating organs and tissues tailored to the individual. While we may not yet be able to print full organs, the potential to produce life-saving implants or even repair damaged tissues using a patient’s own cells is rapidly advancing. Bioprinting will significantly reduce the risk of organ rejection and make organ transplants faster, more affordable, and more successful. In fact, for the past few years, NASA has been conducting research on the International Space Station to hopefully bring this to fruition sooner.

At ABCorp 3D, we’re committed to following these advancements and exploring how we can support bioprinting technologies, creating more effective and personalized treatments for patients. We envision a world where organs, like hearts or kidneys, are no longer in short supply but available on-demand, custom-designed for the individuals who needs them.

Customization Meets Affordability: A New Standard for Healthcare

Additive manufacturing in healthcare means that customization is no longer a luxury, it’s the new standard. Gone are the days of “one-size-fits-all” medical solutions. At ABCorp 3D, we’re redefining the way we approach medical products, from helmets to prosthetics, by delivering high-quality, custom-fit solutions faster and at a fraction of the cost of traditional methods.

This approach doesn’t just benefit patients — it transforms the healthcare system by reducing waste, lowering costs, and increasing the efficiency of medical treatment. With faster, more affordable production, patients receive the care they need when they need it, without the long wait times or prohibitive costs that once defined medical procedures.

A Future Shaped by 3D Printing

3D printing has been making incredible strides in the medical field since as early as 1999. One groundbreaking example is the Wake Forest Institute for Regenerative Medicine’s successful 3D printing of a bladder, which was then covered with the patient’s own cells and implanted. Remarkably, as of 2018, the bladder continued to function perfectly, showcasing the immense potential of 3D printing in transforming healthcare.

The possibilities of additive manufacturing in medicine are endless. From custom prosthetics to bioprinted organs, 3D printing is changing how we approach healthcare and treatment. As we continue to push the boundaries of what’s possible, we’re shaping a future where personalized, cutting-edge healthcare is available to everyone.

The future of healthcare is brighter than ever thanks to 3D printing, with innovations that offer faster turnaround times, more affordable solutions, and life-changing customization for patients. At ABCorp 3D, we are excited to be leading the way in this transformation, offering cutting-edge medical solutions that not only improve patient outcomes but also make high-quality healthcare more accessible.

Exploring the Mechanical Properties of PA12 W: A High-Performance Material for Additive Manufacturing

As industries and their needs continue to evolve, the need for durable, high-quality materials in additive manufacturing is becoming increasingly critical. One material that stands out in this space is HP 3D High Reusability (HR) PA12 W—or simply PA12 W. This resilient thermoplastic is specifically designed for the HP Jet Fusion 5400W Series 3D Printing Solution and offers designers a unique mix of strength, flexibility, and recyclability. By understanding its mechanical properties, engineers and designers can make more informed decisions when selecting materials for their projects—everything from medical devices to consumer goods.

Tensile Strength and Modulus: Strength Under Stress

When selecting a material for a 3D printing project, tensile strength and tensile modulus are two of the most important factors to consider. In layman’s terms, tensile strength refers to a material’s ability to resist breaking under tension, while tensile modulus measures its resistance to elastic deformation. PA12 W has both of these properties, making it an ideal choice for parts that need to endure significant forces without failing, such as prosthetics or medical equipment.

Given these properties, PA12 W performs exceedingly well under stress, making it perfect for parts that will have to endure more demanding conditions. Its tensile modulus ensures that the parts not only hold their shape and functionality over time, but provide manufacturers with reliable, durable parts that perform consistently across different uses and applications.

Elongation: Flexibility Without Compromising Strength

Another key property for many 3D printed parts is elongation, or a material’s ability to stretch or deform before breaking. While strength is crucial, PA12 W strikes the perfect balance between flexibility and durability, ensuring parts can absorb stress without losing their structural integrity. This is particularly valuable for applications where parts may need to bend, twist, or stretch, like wearable technology or medical devices.

PA12 W offers the flexibility needed to design parts that are tough yet adaptable. Whether used in protective housings, enclosures, or prosthetics, it handles the strains of everyday use without breaking down, delivering long-lasting performance.

Resilience Under Dynamic Conditions

While PA12 W excels in stable conditions, it really shines when it’s subjected to more fluctuating conditions. The material’s ability to maintain its form and resist breaking when exposed to variable forces makes it a perfect fit for applications involving impact or dynamic stress.

In addition, PA12 W’s inherent strength and flexibility means it can also handle sudden, high-impact conditions that are often found in automotive, industrial, and consumer products. This ability to endure fluctuating stresses is essential for parts exposed to shock or vibration, whether automotive components or wearables constantly on the move.

Print Profile and Performance Testing

Now that we’ve covered how PA12 W can withstand the elements post-creation, understanding how a material behaves during the 3D printing process is just as important. In the case of PA12 W, the material has undergone extensive print profile testing to ensure consistent performance in the X, Y, and Z orientations. These tests, carried out using a standard print job with various tensile specimens, evaluate performance under different stresses and conditions. You can read more about these tests here.

By utilizing balanced print modes and standard tests, PA12 W ensures reliable performance no matter how a part is printed, whether that’s vertically or horizontally. This means manufacturers can produce high quality parts with minimal variation, even in large volumes, making it a great choice for parts with tight tolerances and high-performance demands.

A Better Base For Color Customization

3D printing with PA 12 W opens up a world of possibilities for color customization, making it an excellent choice for industries and creatives alike. Its naturally white base provides a perfect canvas for vibrant and precise color application, allowing for stunning visual results. Unlike darker materials that can mute colors, the bright white hue of PA 12 W ensures that dyed or painted finishes appear true-to-tone and more vivid. This characteristic is especially beneficial for industries like consumer goods and automotive design, where aesthetic appeal and color accuracy are critical.

Why PA12 W Is Ideal for High-Performance Parts

There’s no denying that the mechanical properties of PA12 W make it a standout material for a variety of industries, especially those requiring strength, durability, and precision. Its combination of tensile strength, elongation, and modulus makes it perfect for applications where parts need to perform under stress — think automotive components, medical devices, and consumer goods like wearables or household appliances.

Beyond its mechanical properties, PA12 W offers an impressive environmental advantage: up to 80% powder reusability. This means unused powder can be recycled and reused in future print jobs, drastically cutting down material waste and overall production costs. The ability to reuse 80% of the powder not only makes PA12 W cost-effective, it also supports sustainability goals—an attractive benefit for companies like ABCorp aiming to reduce their environmental impact.

Applications Across Industries

Thanks to its exceptional mechanical properties, PA12 W is ideal for producing functional parts across a range of industries, from healthcare to automotive to consumer goods and fashion. In healthcare, it’s used to create durable prosthetics and surgical tools. In automotive, it offers high-strength solutions for parts that need to withstand extreme conditions. For consumer goods and fashion, its versatility allows manufacturers to produce customizable, high quality parts with intricate detail.

Conclusion

PA12 W is a versatile, high-performance material designed to meet the demands of modern additive manufacturing with the benefit of added color customization post print. Its tensile strength, elongation, and modulus make it the go-to choice for producing functional, high-quality parts that thrive in demanding environments. With the added benefits of 80% powder reusability and biocompatibility, PA12 W offers a reliable, cost-effective, and sustainable solution for industries ranging from healthcare to automotive. By choosing PA12 W and ABCorp 3D for your 3D printing needs, you can be confident that your parts are built to last, offering you long-term performance in a wide range of applications.

How 3D Printing is Revolutionizing the Holiday Season

Ever considered a 3D printed holiday gift? The holiday season is all about giving, but in an era where consumerism, more often than not, leads to excess and waste, it can be difficult to find gifts that are both meaningful and sustainable.

Enter 3D printing, a technology that’s not only transforming industries but also completely revolutionizing the way we shop. From highly personalized gifts to sustainable materials and faster production times, 3D printing is changing the holiday experience for both consumers and creators alike—all while reducing waste and excess. (Isn’t that what the holidays are really about?)

Complete Customization and Personalization for Gifts

The hallmark of a great holiday gift is its thoughtfulness and personal touch. In the past several years, 3D printing has made it easier than ever to give your loved ones something truly unique. Imagine gifting a custom Christmas tree ornament with a family member’s name or a significant date engraved on it. Or a miniature 3D model of a cherished pet, a favorite hobby, or even a memorable vacation destination. With 3D technology, almost anything can be customized — from personalized ornaments to jewelry or one-of-a-kind home decor pieces.

In addition, 3D printing allows for personalization on a much larger scale. Consumers can dream big by considering custom home decor items like a 3D-printed vase with a unique geometric design, or a decorative piece that incorporates a loved one’s handwriting. With such a vast array of creative options, this technology empowers artists and individuals to craft gifts that truly stand out, ensuring the holiday season feels extra special.

Sustainability at the Forefront of Holiday Giving

With the holiday season often marked by rampant consumerism, the desire for eco-friendly gifts has never been greater. Traditional manufacturing processes often lead to waste, but 3D printing offers a sustainable alternative by reducing waste, optimizing materials, and creating products layer by layer with minimal excess. It’s this aspect that makes it particularly important during the holidays, when mass-produced items flood the market and contribute to excess packaging, transportation emissions, and unnecessary waste. To put things into perspective, the EPA has found that the average household produces up to 25% more waste between Thanksgiving and New Years, totaling approximately 25 million tons of extra waste.

By using additive manufacturing, 3D printing builds objects layer by layer, a process that is much more material-efficient than traditional manufacturing. Contrast to conventional methods that often involve cutting away material from a block, 3D printing minimizes excess and can utilize recycled or renewable materials, such as bioplastics or metal alloys. For example, ABCorp 3D offers a range of eco-friendly options made from plant-based sources or recycled materials. These materials not only reduce the carbon footprint but also promote the use of renewable resources — aligning with the growing demand for sustainable gifts.

Additionally, 3D printing can produce products on-demand, which eliminates the need for overproduction and unsold inventory that typically ends up collecting dust in expensive warehouses and eventually as waste. Consumers can choose precisely what they want and when they want it, without the heavy environmental burden of mass production. This especially comes in handy for the holidays, when the rush to manufacture and ship products can lead to significant environmental strain. So a 3D printed holiday gift could not only be cool and unique, but a direct reduction in waste produced.

Streamlined Manufacturing with Rapid Prototyping

One of the key benefits of 3D printing is its ability to streamline the manufacturing process through rapid prototyping. This capability allows designers, entrepreneurs, and businesses to complete swift trial runs on product designs before committing to mass production. For holiday-specific items, this means faster turnaround times and the ability to adapt to consumer trends or specific requests.

During the holiday season, time is of the essence, and the demand for unique gifts often skyrockets. Traditional manufacturing processes can take weeks or even months to produce large quantities of a product. With 3D printing, the production time is drastically reduced, allowing designers and businesses to rapidly prototype and manufacture custom gifts in a fraction of the time. (Perfect for those last-minute shoppers!)

This also enables creators to offer limited edition or exclusive products, with little to no risk of excess inventory. Whether you’re an artisan selling holiday-themed products or a large retailer looking to offer a unique line of customizable gifts, 3D printing ensures that your products are made quickly and efficiently, without sacrificing quality.

The Future of Holiday Shopping

As 3D printing continues to evolve, the potential to revolutionize the holiday shopping experience becomes even greater. The ability to personalize gifts, reduce waste, and speed up production could reshape the way we think about the holidays. Whether you’re looking for a meaningful, one-of-a-kind present or want to ensure your purchases have a smaller environmental footprint, 3D printing is making it easier than ever to have a holiday season that’s not only special but also sustainable.

This holiday season, consider embracing the power of 3D printing. With endless customization possibilities, eco-friendly materials, and the ability to streamline production, it’s clear that this technology is more than just a passing trend — it’s shaping the future of gift-giving for generations to come.

So, why not make your holiday shopping experience a little more creative, a little more sustainable, and a lot more memorable? The future of gifting is here, and this year could be your first 3D printed holiday gift!

3D Printing Overflow Support During High-Demand Periods

Have you ever been in the need of 3D printing overflow support? In our industry, the demand for precise, reliable, and high-quality work is at a constant high. As companies strive to keep up with customer expectations, explore new possibilities, and hone their craft, many find themselves facing challenges—whether it’s unforeseen mechanical issues, production delays, supply chain issues, or something else entirely. When it comes to managing an increased demand and handling specialized, intricate projects, these hiccups often leave our peers unable to deliver on the promises that are at the core of every successful business.

This is where we step in.

Overflow Support for High-Demand Periods

For many of our industry peers, capacity limits are stretched when demand spikes, which is why we specialize in overflow support for just that reason. As a 3D printing company with extensive manufacturing experience, we know these struggles firsthand. Our state-of-the-art facilities in both Massachusetts and Tennessee allow us to offer the capacity, expertise, and dedication to help you keep your commitments when your production lines are down, under maintenance, or simply overwhelmed.

With nearly 70% of our work coming from 3D printing overflow support projects, ABCorp 3D has built our reputation on delivering fast, dependable results that help other 3D printing companies keep their promises.

Expansive Material Library

At ABCorp 3D, our service isn’t limited by material constraints, either. As the only 3D printing facility on the East Coast with capabilities to print on an unmatched selection of materials, including metals, we provide an extensive range of material options to support projects that might otherwise be turned away. By partnering with us, companies gain access to a comprehensive material library that covers everything from industrial-grade thermoplastic polymers and flexible elastomers to durable metals. This selection gives our partners a competitive edge and allows them to fulfill orders they might otherwise need to turn down.

Security for Peace of Mind

Security is another critical aspect of our service that sets us apart. In today’s world, protecting intellectual property is essential, especially in a tech-driven industry where proprietary designs are invaluable assets. We’ve implemented rigorous security protocols at every stage of our process to ensure that all data, files, and designs are handled with the utmost confidentiality. This commitment to security allows our clients to confidently partner with us, knowing their assets are in safe hands.

Speed, Customization, and a Commitment to Excellence

However, our approach doesn’t stop at security and selection; we are equally focused on speed and customization. At ABCorp 3D, we’ve invested in advanced equipment and optimized workflows to ensure fast turnaround without sacrificing quality. And because each project is unique, we offer personalized service for every client, taking the time to understand specific goals, timelines, and design intricacies.

In fact, our commitment to personalized service is perhaps what our clients appreciate most. Every project that comes through our doors is treated as a unique opportunity. We work closely with our partners to understand the specific needs, goals, and timelines associated with each job, offering a tailored approach that goes beyond merely meeting expectations. This level of collaboration not only fosters trust but also allows us to deliver results that align with the distinct visions of our clients.

Conclusion

Outsourcing overflow work requires a partner that can be relied upon to maintain the same standards of quality, security, and efficiency that you would expect from your own in-house team. With our expansive material selection, industry-leading security measures, rapid turnaround capabilities, and commitment to personalized service, we are proud to be that partner for many 3D printing businesses. Whether it’s meeting seasonal demand or tackling complex projects, our team at ABCorp 3D is here to help our clients continue growing and thriving in a competitive and dynamic industry.

ABCorp 3D’s Commitment to Security and Compliance

In the world of 3D printing, or additive manufacturing, certifications play a pivotal role in demonstrating a company’s commitment to quality, security, and responsible practices. As technology advances, customers want reassurance that the products they are investing in meet the highest standards for precision, safety, and sustainability (and rightfully so!). Obtaining key certifications is not just about compliance—it’s about building trust.

So, what specific certifications set ABCorp 3D apart and demonstrate our commitment to quality and innovation? We’re glad you asked.

ISO 9001:2015 Certified

In a cutting-edge field like 3D printing, maintaining consistent quality can be a challenge, especially when dealing with complex designs and varied materials. That’s where ISO 9001:2015 certification comes in. This globally recognized standard sets a baseline for quality management systems, ensuring that our manufacturing processes are well-controlled and that products consistently meet customers’ expectations.

For customers in industries like aerospace, automotive, or medical devices—where precision and reliability are crucial—knowing that your 3D printing company is ISO 9001:2015 certified is a major reassurance. It means that we have done our part by putting in place rigorous checks and balances, ensuring every part or product we deliver is of the highest quality. Whether it’s a complex prototype or a production-grade part, ISO 9001:2015 ensures that ABCorp 3D’s manufacturing process is reliable and continuously improving.

ISO14001:2015 Certified

Environmental responsibility has become a core value for businesses worldwide, ABCorp 3D included. ISO 14001:2015 certification is the global standard for environmental management systems. Companies with this certification are actively working to minimize their environmental impact while adhering to legal and regulatory standards.

Customers that prioritize sustainability find our certification as a clear signal that we are committed to eco-friendly practices. It shows that we not only meet industry standards for environmental responsibility but also go above and beyond to implement sustainable processes.

In an era where consumers increasingly care about the environmental impact of their choices, ISO 14001:2015 helps ABCorp 3D and other certified companies stand out as leaders in sustainability.

HITRUST CSF Certification

While 3D printing is revolutionizing manufacturing, it’s also increasingly intertwined with sensitive data, especially in industries like healthcare or defense where proprietary designs, personal data, and intellectual property must be handled with the utmost care. HITRUST CSF certification is one of the most robust frameworks for data protection, particularly in industries that demand stringent security measures.

Our customers rely on us to handle their sensitive data, design files, and patient-specific medical devices, so the HITRUST CSF certification provides them peace of mind. It ensures that we are following strict data protection protocols and safeguarding all digital assets from unauthorized access or breaches. In a field where cybersecurity threats are on the rise, this certification signals to our customers that their proprietary information is in safe hands.

ITAR Registered

For companies in the aerospace industry, working with a 3D printing partner that is ITAR registered (International Traffic in Arms Regulations) is of key importance. Aerospace manufacturers, like ABCorp 3D, often deal with highly sensitive technologies and materials that must comply with strict government regulations to ensure they do not fall into the wrong hands. ITAR governs the handling and manufacturing of defense-related products and aerospace technologies, ensuring that these components are manufactured securely and meet national security standards.

Customers in the aerospace sector must choose a 3D printing partner with ITAR registration, meaning that their designs—whether for advanced aircraft parts, satellites, or military-grade components—are produced with the utmost care, following rigorous protocols for security and compliance. ITAR certification is a clear indicator to those customers that we can be trusted to handle those high-stakes, sensitive aerospace parts while meeting all government requirements.

Amex, Discover, Mastercard, and Visa Certification

In addition to our additive manufacturing work, ABCorp is one of the world’s longest established and most trusted suppliers of secure transaction products. This means our deep expertise extends far beyond just 3D printing. Our roots in producing secure ID solutions, smart cards, credit and bank cards, and other financial products has earned us certifications from leading financial institutions, including American Express, Mastercard, Visa, and Discover. These certifications ensure that we are in compliance with the highest standards for secure card production, embedding, and personalization.

With two centuries of experience in secure transactions, we are perfectly positioned to extend our expertise into 3D-printed parts and components, particularly those that require advanced security measures and personalization.

For customers, especially in industries where security is paramount, these certifications demonstrate that ABCorp can deliver robust, secure solutions. Whether it’s manufacturing credit cards or 3D printed products and prototypes, these certifications offer the confidence that every product meets the necessary, stringent security protocols. And as financial fraud and identity theft are constantly on the rise, having a partner that meets these certifications is critical to our customers. It provides our customers the assurance that sensitive financial information is treated with the utmost care and security.

Intergraf Management of Security Printing Processes Certification

The Intergraf Management of Security Printing Processes Certification is essential for a company like ABCorp that produces secure transaction products like credit cards and identification materials. This certification stresses to our clients (present and future) a commitment to maintaining the highest security standards during the production of sensitive printed items, such as bank cards and passports.

By adhering to Intergraf’s rigorous guidelines, we can ensure that our printing processes effectively manage security risks and protect sensitive information throughout the entire production process. Given the work that we do, our customers require secure transaction solutions, and this certification provides them the assurance that their products are manufactured in a controlled environment, significantly reducing the risk of fraud or counterfeiting.

Information Security Registered Assessors Program (IRAP) Assessed

Achieving IRAP Assessed status (Information Security Registered Assessors Program) is critical for ABCorp 3D since we are an additive manufacturing company involved in producing sensitive products, as well as secure transaction solutions (aka credit and bank cards). This certification verifies that we meet the ever stringent cybersecurity standards that are necessary for safeguarding sensitive and classified information. By implementing robust security controls and practices, our assessed status signals to our clients that their data and designs are managed securely.

Sedex Registered – Ethical Supply Chain

Being Sedex registered, we at ABCorp 3D are able to highlight our commitment as an additive manufacturing and credit card manufacturing company to enforcing and maintaining ethical business practices throughout our supply chain.

This certification promotes responsible sourcing, labor rights, health and safety, and environmental stewardship. In an era where consumers are increasingly focused on sustainability and corporate social responsibility, Sedex registration signals that we’re dedicated to maintaining ethical standards in all operations. For customers seeking reliable partners in 3D printing and secure transaction solutions, working with a Sedex-registered company ensures that their products are produced responsibly and sustainably, aligning with their values and enhancing their brand reputation.

Conclusion

All of these certifications serve as more than just regulatory checkboxes; they represent our company’s dedication to excellence in quality management, data security, environmental responsibility, and ethical practices. Customers seek out companies like ABCorp 3D with these certifications because they know that we are a business that prioritizes their interests, whether it’s protecting personal data, ensuring the integrity of financial transactions, or contributing to a sustainable future.

Ultimately, certifications build trust. They allow customers to have confidence in the company they are partnering with, knowing that the products and services delivered meet the highest standards across the board. In a world where trust is paramount, certifications provide the foundation for long-lasting customer relationships and business success.

How 3D Printing is Changing Manufacturing…for the Better!

Once viewed as a niche technology, additive manufacturing (or 3D printing) has quickly become a powerful tool, transforming the manufacturing industry on a global level. As industries face increasing pressure to innovate and adapt, 3D printing has emerged as a prime solution. From reshoring production to the U.S. to enhancing the efficiency of short-run productions and reducing costs, this technology is changing how goods are designed, developed, and delivered.

Reshoring Manufacturing to the U.S.

In recent years, there has been a growing trend toward reshoring, or bringing manufacturing jobs and operations back to the United States from overseas. 3D printing is playing a pivotal role in this movement by making domestic production more accessible and feasible. Traditionally, manufacturers shifted operations to countries with lower labor costs to remain competitive. However, advances in 3D printing are reducing the reliance on manual labor, ultimately leveling the playing field between domestic and offshore manufacturing.

With 3D printing, companies can now produce components and finished products locally, drastically reducing lead times. Parts that once took weeks to ship from overseas factories can now be produced on demand in a matter of hours or days. This not only decreases transportation costs but also cuts down on carbon emissions from shipping, making it a more sustainable option for companies focused on reducing their environmental footprint.

Additionally, the flexibility of 3D printing allows manufacturers to be more responsive to changes in customer demand. Companies no longer need to place large, bulk orders to make international manufacturing cost-effective. Instead, they can produce smaller batches locally, catering to fluctuating market trends without the risk of overproduction. This shift allows the U.S. to regain its position as a global manufacturing leader while creating new opportunities for high-tech jobs and innovation domestically.

Efficient Short-Run Productions

One of the most significant benefits of 3D printing technology is its ability to efficiently facilitate short-run production. Traditional manufacturing, such as injection molding or CNC machining, often requires extensive setup times and high upfront costs for tooling, which can be inefficient for producing small quantities of a product. In contrast, 3D printing eliminates the need for costly molds and tooling, making it an ideal solution for businesses looking to produce limited-run items.

In industries where customization is key—such as healthcare, aerospace, and automotive—3D printing excels at producing tailored, one-off components. Medical devices, for instance, often require patient-specific modifications, and 3D printing allows for rapid prototyping and production of custom parts without incurring the exorbitant costs associated with traditional methods. This adaptability is also invaluable in prototyping and product development stages, where quick iterations can mean the difference between success and failure in a competitive market.

Moreover, this streamlined process helps companies minimize waste. Traditional manufacturing methods often involve cutting away excess material, resulting in large amounts of waste. 3D printing, however, is an additive process, building parts layer by layer using only the material needed. This not only reduces waste but also significantly lowers material costs, especially for high-value materials like titanium or specialty plastics used in industries like aerospace.

Cost-Effective Manufacturing

The traditional view of 3D printing has been that it is too costly for mass production. However, recent advancements are proving that it can be a cost-effective solution for many industries. As the technology has improved, the cost of 3D printers, materials, and associated equipment has decreased, making it more accessible for businesses of all sizes.

One of the major ways 3D printing helps reduce costs is by cutting down on material waste, as mentioned earlier. But beyond material savings, it also significantly reduces labor costs. Traditional manufacturing often involves multiple stages and manual labor to create and assemble parts, especially for complex geometries. 3D printing can produce intricate designs in a single build, reducing the number of production steps and, consequently, the labor needed.

The ability to produce parts on demand also leads to savings in inventory costs. Instead of maintaining large inventories of parts or finished products, companies can use 3D printing to create items as needed, reducing the overhead associated with warehousing. This on-demand production model is particularly valuable in industries with rapidly changing technology or designs, as it allows manufacturers to avoid the risk of being stuck with obsolete inventory.

Additionally, 3D printing is making it easier for small businesses and startups to enter the manufacturing space. In the past, large upfront investments in manufacturing equipment and tooling often acted as barriers to entry. With 3D printing, companies can start small, scale up as needed, and avoid the financial burden of traditional manufacturing infrastructure. This democratization of manufacturing is opening doors for innovation and entrepreneurship across various industries.

Conclusion

The impact of 3D printing on manufacturing is profound, bringing significant improvements to the way products are designed, developed, and produced. By enabling reshoring, enhancing the efficiency of short-run productions, and offering a cost-effective solution for a wide range of industries, 3D printing is positioning itself as the future of manufacturing. As the technology continues to evolve, it will undoubtedly play an even more critical role in helping businesses navigate the complexities of modern manufacturing, driving innovation, sustainability, and economic growth.

Need 3D printed parts or prototypes? Contact us today for a free quote.

Lean Manufacturing with Additive Manufacturing

Ever thought about how additive manufacturing can help meet the goals of lean manufacturing? In the past, we have talked extensively about how 3D printing, or additive manufacturing, has completely revolutionized traditional production methods and processes. Their cutting-edge technology enhances industries like the medical field and the automotive industry, for starters, and helps our environment by reducing waste with on-demand production and increasing energy efficiency.

There’s no denying the endless possibilities that can come with this ever-evolving field.

With these benefits, 3D printing perfectly embodies the true essence of the lean manufacturing philosophy. With lean manufacturing, additive manufacturers are able to streamline production runs, reduce waste (both physical and intangible), enhance flexibility and responsiveness to customer demands, and save both the customer and the manufacturer itself money.

How Does it Work?

Lean manufacturing is a production process that was initially developed in Japan and is a component of the Toyota Production System. This process focuses on maximizing productivity while also minimizing waste. For those who have adopted the lean manufacturing process, waste is categorized as anything that customers are not willing to pay for or see value in.

Instead of spare parts and excess materials, the type of waste lean manufacturing aims to minimize is less tangible; it includes processes, activities, or services that don’t add any value to the product but require unnecessary time, money, or skills. It can also include underused talent, excessive inventories, and wasteful procedures.

Lean manufacturing is a process that has been widely adopted in a multitude of fields, such as project management, software development, construction, or, for example, 3D printing. The objective is that, by eliminating waste in both the physical and metaphysical sense, manufacturers can better streamline their services while reducing costs and helping their customers save money.

Lean Manufacturing = DOWNTIME

In lean manufacturing, there are eight kinds of waste. It’s easy to remember them by using the acronym, DOWNTIME.

Defects that require time, effort, and cost for corrections are caused by poor quality control, poor machine repair, or a lack of proper documentation and standards.
Overproduction due to inaccurate forecasting and demand information, unstable production schedules, etc.
Waiting, whether it is unplanned downtime, idle equipment, or delayed set-up times.
Non-utilized talent can come in the form of a lack of team training and poor management, but also poor communication and a failure to involve employees in workplace design and development (after all, they know the systems and procedures best!).
Transportation, such as unnecessary shipping or transportation due to multiple storage facilities or poorly designed production systems.
Inventory in excess, or “safety stocks,” and subsequent use of spaces like warehouses.
Motion not only includes raw materials but also people and equipment, which can be caused by poor workstation layouts, shared equipment, a lack of production standards, etc.
Excessive processing due to poor communication, not understanding the customer’s needs, or even a slow approval process.

The Five Principles

In addition to the eight kinds of waste, there are five principles of lean manufacturing. Let’s dive into those and how 3D printing intrinsically adopts them.

Defining Value

The primary goal of this principle is to deliver maximum value to the customer through their products. By understanding exactly what the customer deems valuable, manufacturers can know their customers better, know what is important to them, and what they are willing to spend money on.

At its core, lean manufacturing emphasizes value for the customer, and the level of customization that comes with 3D printing is a key component of that. 3D printing allows manufacturers to create highly customized products without the need for mass production. They can tailor their products to meet specific customer needs, which lessens the chance of defects and anomalies, cuts down on waste—both physical and intangible—and makes way for more efficient production.

Value Stream Mapping

A value stream is a map of the product’s entire lifecycle and the process to take it from raw materials to a finalized state. By mapping out the stream, manufacturers can examine each stage of the process and eliminate waste by cutting out unnecessary steps. This kind of continuous monitoring on a step-by-step level allows for regular assessment of the value stream, providing the opportunities to make continuous improvements.

Since additive manufacturing is produced layer by layer, the production process is already fairly streamlined, aligning itself with this core principle of lean manufacturing. This simplified production process allows for a higher level of optimization and reduces the messy complexities that often come with traditional manufacturing. Less mess, less stress!

Creating Flow

To create a smooth and steady flow during the manufacturing process without interruptions, delays, or bottlenecks, it’s vital that obstacles are eliminated to ensure that the produced products can move more steadily and continually. This can be done by balancing workloads, optimizing production steps, and ensuring that there is reliable, accessible, and efficient equipment. In turn, this will reduce lead times, increase efficiency and quality, and maintain a steady flow of production.

Like we said above, 3D printing is already a streamlined and simplified process, meaning the production flow is already, well, flowing. Since products can be produced in a single operation, there isn’t a need for any intermediate steps or long lead times, which also helps to minimize bottlenecking and maximize efficiency.

Establishing Pull

Establishing pull is essentially producing on demand. In more traditional manufacturing, push systems are in place where inventory is often determined ahead of time and the products are manufactured to meet that prediction. However, like most predictions and forecasts, they are not a precise science. These often inaccurate predictions can result in too much inventory, not enough inventory, and disrupted schedules. Frankly, it can cause quite a headache.

On the contrary, with pull systems, materials are not made until there is an actual demand for them, which fully relies on flexibility and communication. This may seem like an easy process to adopt, but it requires manufacturers to be expert communicators with their suppliers, teams, and customers to ensure all parties are on the same page and share the same level of flexibility.

As we’ve discussed, 3D printing fully supports the pull production system. Instead of relying on inconsistent and inaccurate forecasts and maintaining large inventories, manufacturers can produce only what is needed, cutting down on inventory costs, mitigating the risk of overproduction, and providing manufacturers with more flexibility when trying to adapt to the ever-changing market.

Continuous Improvement

A cornerstone of effective lean manufacturing is continuous improvement. By closely examining the nitty-gritty of the manufacturing process on a continuous basis, it becomes easier to target the root causes of quality issues, allowing for more waste elimination. To be successful, it’s crucial that this notion of continuous improvement be integrated on a cultural level of any organization or business. From team members and project supervisors all the way to the executive level, continuous improvement is an “all hands on deck” kind of initiative.

In additive manufacturing, the nature of rapid testing and refinement of products and designs already fosters a culture of continuous improvement. With a quicker production time and streamlined process, manufacturers can much more easily identify issues and performance flaws and make the necessary changes to achieve maximum efficiency and higher quality standards.

Conclusion

Additive manufacturing already embodies the essence and philosophy of lean manufacturing. By focusing on value, utilizing value stream mapping and a smooth flow of operations, adopting a pull-based approach, and striving for continuous improvement, 3D printing manufacturers are able to continue revolutionizing the industry, making impressive and innovative improvements to their efficiency, quality, environmental footprint, and customer satisfaction.

Metal 3D Printing for Efficient Production

We’ve talked extensively about the many benefits of additive manufacturing over traditional manufacturing. We’ve also talked about how understanding the differences in 3D printing equipment, colors, and finishes is crucial when starting any 3D printed project, as the vast options can fully transform a finished product’s appearance, durability, and functionality. Well, the same can be said for the printing material — including metal 3D printing.

Metal 3D printing, also known as metal additive manufacturing, is quickly gaining traction and becoming the top material of choice for many industries. In fact, the global metal 3D printing market was valued at $2,986.25 million USD in 2024 and is set to reach $19,689.69 million USD by 2031.

With a scope that large, we have to ask: why metal?

Super Strength

Right off the bat, a main selling point of using metal as a printing material is that it is incredibly durable. Whether it’s stainless steel, titanium, or aluminum, its durable mechanical properties are unmatched by the plastic and polymer materials that are normally used in 3D printing. Not lacking in structural integrity, these metals have a much higher yield strength, are fatigue- and temperature-resistant, and, depending on the type of metal, can have a better weight-to-strength ratio, making them ideal candidates for aerospace and automotive projects.

These factors make metal an excellent material for prototypes and functional parts, and because they are more durable, finished products need less frequent replacement, saving both time and resources.

Ability to Craft Complex Geometries

With additive manufacturing comes a world of one-of-a-kind customizations and personalizations. By using metal, that world opens up even more. Metal 3D printing paves the way for creating complex geometries that normally wouldn’t be supported by traditional manufacturing methods.

When printing with more fragile materials, such as plastics and polymers, it’s much harder to create intricate designs, like, for example, hollow structures. Since metal 3D printing is an additive process, products are built layer by layer. So, by having the creative freedom to design intricate and complex geometries, production can be done in a single step, eliminating the need for assembly. By removing that need, engineers can reduce the number of parts needed and simplify the production process, cutting down on costs and effort.

This kind of creative freedom allows engineers to optimize their parts for performance, weight reduction, functionality, and other needs. By stripping away the restraints set by traditional manufacturing, creators can forgo their more conventional techniques and push the boundaries like never before.

Shorter Lead Times

Traditional manufacturing often involves multiple steps, including casting, machining, assembly, and so on, with each step adding more time to the production cycle. Like we mentioned earlier, metal 3D printing streamlines the production process by consolidating these steps into a single, automated, layer-by-layer process.

These factors not only greatly reduce the number of manufacturing stages but also significantly cut down on production time, lower labor costs, minimize waste and material excess, and make way for more on-demand production. The ability to produce parts on-demand also eliminates the need to have a warehouse (or warehouses) chock full of inventory, ultimately lowering the risk of overproduction.

Reduced Waste and Environmentally Friendly

In traditional manufacturing, the cutting, drilling, and shaping of materials creates a substantial amount of waste and excess materials. As if the waste alone wasn’t enough, it’s also not often recycled or reused. To make matters worse, large-scale productions require significant energy and natural resources. For example, traditional manufacturing roughly consumes about 18.2 billion gallons of water daily—yes, daily. On the other hand, metal additive manufacturing only uses the energy and materials needed to complete the project, significantly cutting down on waste and energy.

It is also important to mention that producing and disposing of plastic materials, especially in the manufacturing industry, results in incredibly harmful emissions, such as greenhouse gasses and other toxic substances. Metal 3D printing, especially when using recycled materials, often tends to produce less waste, meaning fewer harmful emissions over the product’s entire lifecycle.

Conclusion

With metal 3D printing, the benefits are undeniable. Its strength, design flexibility, and versatility truly set it apart from other materials. It has strong mechanical properties, reduces material waste, can create complex geometries and on-demand manufacturing, and provides shorter lead times. To put it simply: metal 3D printing is far more efficient than other materials. By leveraging these features, metal 3D printing is set to play an increasingly vital role in the additive manufacturing industry.

The Differences in 3D Printing Equipment and Why it Matters

The impact of 3D printing has spanned across industries, promising a future filled with innovative and groundbreaking advancements thanks to the differences in 3D printing equipment and what solutions they offer.

In the medical field, it has revolutionized prosthetics, organ transplants, and drug development, providing personalized medical solutions. For rare and vintage car aficionados, 3D printing streamlines restoration and preserves automotive heritage. Philanthropic organizations like Habitat for Humanity utilize 3D printing technology to create homes swiftly in an effort to solve the housing crisis.

There’s no denying the invaluable benefits 3D printing has brought to the world. With that being said, not all 3D technology is created equal.

Behind the 3D printing curtain lie a variety of distinctions that can greatly impact the quality, efficiency, and versatility of the project. Understanding these nuances is vitally important for both businesses and amateurs alike, as they can, quite literally, make a world of difference when it comes to a project’s success — or demise.

Understanding the Basics

Before diving into these subtleties, let’s first recap the fundamentals of 3D printing technology. Also known as additive manufacturing, the 3D printing process builds objects layer by layer. This process is different from more traditional subtractive manufacturing methods, where material is removed from a solid block to create the desired shape.

At ABCorp 3D, we utilize the latest generation of HP Multi-Jet Fusion and Desktop Metal Binder Jet technology, combined with our wide range of materials from PA12 and PA11 to Polypro and Full-Color PA12 and more, to bring our projects to life.

Multi-Jet Fusion (MJF)

Multi-Jet Fusion, or MJF, is an industrial 3D printing technology that was developed by HP. It provides exceptional precision, speed, and versatility and is great for creating functional parts that are suitable for end-use, like manufacturing. The technology’s high production speed also allows for the printing of multiple parts simultaneously at high speeds, making it an excellent tool for prototyping.

MJF uses a layer of material powder (like, for example, Nylon PA12) as the part’s base. A thin layer of powdered material is laid on the part bed, followed by two agents, one for detailing and one for fusing, that are then melted by infrared light. From there, you have a solid and detailed object!

Binder Jetting

Binder jetting is another kind of additive manufacturing process where thin layers of a powdered material are carefully and selectively applied to a powder bed. They are then bonded with a single liquid bonding agent. The powder fuses together, solidifying, and is then repeated layer after layer. A benefit to binder jetting is that it is a zero-waste process! Any unused powder can be reused for future builds, making this technology environmentally friendly.

The Importance of Equipment Variation

While both MJF and Binder Jetting are phenomenal additive manufacturing processes, they are not synonymous with one another. They differ in terms of materials, capabilities, and applications, which need to be taken into consideration before starting a project.

Binder Jetting uses a single binding agent, very similar to an adhesive or glue, that is jetted onto the material to consolidate the layers of powder. On the other hand, MJF uses two agents. The first is a fusing agent, which is responsible for setting out where the material will fuse, while the second, a detailing agent, marks the edges of the 3D printed part with laser level precision. Together, they make up the fusing process.

When it comes to print quality, MJF offers a superior surface finish, making it perfect for high-precision applications. Binder Jetting, while capable of producing more detailed parts, may have slightly rougher surface finishes, which can affect the product depending on the desired use or purpose.

For prototyping, MJF is an ideal tool for its high-speed printing and production capabilities, whereas Binder Jetting is a bit slower. However, since Binder Jetting is zero-waste, it’s more cost-effective for large-scale projects.

These are just a few small examples of the importance of selecting the right kind of technology. To learn more about these two processes and others, visit the HP website.

Choosing the Right Equipment

Selecting the right 3D printing equipment for your specific needs requires careful consideration of factors such as budget, desired print quality, material requirements, and production volume.

To make the best-informed decision, there are some things that should be determined first. The first step is clearly defining your project goals, which encompass the level of detail the project should have, the material’s desired properties and capabilities, and the anticipated production volume. Like we’ve shown in the above section, each kind of technology and material comes with its own properties and nuances that can determine the success of a project.

From there, the research can begin. Once the preliminary requirements are decided, your team can begin to compare various 3D printing technologies, equipment, and materials to best bring your vision to life. Next is to consider the long-term costs of the project. It’s smart to factor in not only the initial purchase price but also what the ongoing costs will be for materials, maintenance, and upgrades. Lastly, to really hone in on your best choice, it may be worth your while to consult with industry experts or 3D printing service providers like ABCorp 3D to gain more insight and recommendations based on experience.

Conclusion

The differences in 3D printing equipment and materials can have a significant impact on the outcome of your projects. Whether the priority of the project is print quality, versatility, cost-effectiveness, or production efficiency, choosing the right equipment is crucial for successfully bringing your ideas to life.

By understanding the nuances of MJF and Binder Jetting technology and carefully evaluating your goals and requirements, you can successfully navigate the 3D printing world with confidence and unlock the full potential of additive manufacturing.

Need a consultation on the best process and material for your project? We are just a click away. Contact us and we will be happy to provide any answers you may require.